ZylForge.
The AI-First Unified Engineering Workspace
ZylForge is an AI-powered engineering and manufacturing platform that unifies the product development lifecycle. It integrates parametric 3D CAD modelling, physics-based FEA simulation, automated technical drawing generation, and manufacturing preparation into a single, AI-co-piloted desktop workspace.
Fragmented workflows lead to errors
The journey from concept to manufactured product is highly fragmented. Engineers design in CAD, export files to separate simulation software, manually draft blueprints, and hand off files to CAM specialists. This disconnected toolchain leads to lost geometry context, high export overhead, undetected manufacturing errors, and massive manual documentation delays.
Unified B-rep & Mesh Operations
ZylForge unifies the pipeline. By combining design, simulation, drawing generation, and manufacturing prep in one environment with an active AI Engineering Assistant, users iterate rapidly, receive instant manufacturability feedback, and automatically compile technical specifications.
AI-Native Co-Pilot
Embedded on-canvas assistant directly reading parametric constraints and material stresses.
Unified Design to Manufacturing
Seamless bridge from CAD geometry to manufacturing preparation instructions.
Real-Time Simulation Guardrails
FEA static stress and thermal analysis running in the background as you sketch.
AI that understands constraints because it understands the physical world.
ZylForge is built on the philosophy that a CAD model is not successful just because it looks correct on screen. It must survive contact with physical reality.
Geometry Must Be Manufacturable
A digital model must satisfy tooling access, material limits, tolerance requirements, manufacturing processes, and cost constraints before it is considered valid.
Every Design Has Constraints
Human engineers design within boundaries. ZylForge formalizes this. You define the material, load, safety factor, and manufacturing method; the AI operates strictly within those physical boundaries.
Physics Before Aesthetics
Form follows structural integrity. ZylForge's solvers prioritize stress distribution, thermal mass, and fluid dynamics over visual topology.
Data is the True Blueprint
Drawings are just projections. The true source of truth is a multi-dimensional database containing B-rep geometry linked to material properties and manufacturing instructions.
Continuous Validation
FEA is not a final step; it is a continuous loop. Every geometric modification instantly triggers a constraint re-evaluation to prevent downstream failures.
The Engineering Intent Model
ZylForge does not just draw lines. It captures the fundamental physical intent of your design and translates it through a strict constraint hierarchy into a valid, manufacturable output.
Human Requirement
"I need a rocket engine mount."
Engineering Intent Model
Constraint Engine
Evaluates topology against constraints.
Validated Design
FEA verification passes.
Manufacturing Output
STEP + Toolpath generation.
Physical Object
Milled 7075 Aluminium Part.
CAD Abstraction Layer
The ICADBackend interface decouples platform logic from any specific CAD kernel — enabling both production CadQuery and lightweight test backends to coexist.
Hover a component to see details.
Real Engineering Workflows
Don't just read features. See how ZylForge transforms high-level mission requirements into validated, manufacturable hardware.
Aerospace Bracket
Optimized for weight-to-strength ratio under high vibrational loads.
CNC Component
Automated toolpath generation for a 5-axis milled part.
Rocket Component
Connected to Eagle Rock. Structural validation for extreme thermal and vibrational conditions.
Validation & FEA
Stop exporting to external simulation suites. ZylForge embeds a high-performance Finite Element Analysis engine directly into the core geometry loop.
Static Stress Analysis
Linear static structural analysis computed on the native B-rep. See exactly where your design will yield before you prototype.
Thermal Simulation
Steady-state and transient thermal heat transfer modeling mapped directly over complex geometries.
Modal Analysis
Natural frequency and vibration mode analysis to prevent resonance failures in dynamic environments.
Manufacturing Preparation
A geometry model is useless if it can't be built. ZylForge instantly prepares your validated parts for the shop floor.
CNC Toolpath Generation
Generate 2.5 to 3-axis milling toolpaths with integrated post-processor support for common controllers (Haas, Fanuc, Siemens).
Additive Manufacturing
Built-in slicing and support generation for FDM and SLA 3D printing. No more exporting STLs to third-party slicers.
Automated Blueprints
One-click generation of ISO/ANSI-compliant 2D technical drawings, complete with auto-dimensioning and BOM tables.
1,000-Module Engine & 50-Agent AI Team
ZylForge expands beyond single-part CAD into a 1,000-module industrial engineering system driven by 50 specialized AI agents across 10 engineering departments.
20 Industrial Module Categories (1,000 Total Modules)
Aerospace & Propulsion
Turbopumps, nozzles, regenerative cooling channels, and heat shields.
Robotics & Actuation
Harmonic drives, planetary gearboxes, joint actuators, and linkages.
Structural & Civil
Trusses, space frames, moment connections, and gusset plates.
Fluid & Thermal
Heat exchangers, manifold blocks, pumps, and CFD boundaries.
5-Axis CNC & Tooling
Trochoidal milling, fixture plates, toolholder collision clearance.
Energy & Solar
Battery packs, MPPT mounts, solar trackers, and EMP containment.
50 AI Agents Across 10 Departments
Simulating top-tier aerospace & technology engineering divisions (Apple, Google, NASA, Microsoft level) to automatically verify CAD geometry, FEA stress bounds, and G-Code.
B-Rep NURBS & Fillet Specialists
Tet10 Mesh & von Mises Stress
Trochoidal Milling & Toolpath QC
Combustion & Aerothermal Analysis
PCB & Sensor Telemetry Compilers
ASME Y14.5 GD&T & CMM Probing
Engineering Command Center
Not a generic chat window. Collaborate directly with an AI system that actively reasons through constraints, searches internal knowledge graphs, and links to your PLM data.
What is the difference between ZylForge and traditional CAD software?
Engineering Knowledge Base
ZylForge isn't a black box. Our documentation covers everything from the B-rep abstraction layer to building your own constraint engines.